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An Aerial Image Simulator for Fast Critical Dimension Estimation of Lithography Process
Thesis

An Aerial Image Simulator for Fast Critical Dimension Estimation of Lithography Process

Ming-Chung Wu
Masters, 國立清華大學, 電機工程學系
2007

Abstract

微影模擬 空間影像 特徵尺寸 lithography simulation aerial image critical dimension
As the feature sizes in today’s semiconductor process become smaller, process variations have great influences on the performance of integrated circuit (IC). Evaluating IC’s performance before mass production is quite important and optical lithography is the key step in modern semiconductor process. As a result, by optical lithography simulation, we can quickly examine the performance of the ICs affected by process variations and furthermore modify the design before fabrication. Aerial image simulation is the critical step in lithography simulation when determining the critical dimension (CD). We investigate various simulation models of aerial image and focus on the phenomenon of lens aberrations. Our model is based on Hopkins theory [1] which describes exposure system via transmission cross-coefficient (TCC) for partially coherent systems. We show the simulated aerial images agree well with the results from the simulator SPLAT [2]. A threshold resist model is then applied to determine the CDs. To improve the performance, our simulator is implemented to avoid calculations on low-intensity regions. Finally, several cell-level layouts are used for demonstrating out simulator.

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