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高壓微細預混合磨漿水刀切割硬脆薄板之切削分析
Thesis

高壓微細預混合磨漿水刀切割硬脆薄板之切削分析

吳明裕
Masters, 國立清華大學, 動力機械工程學系
1999

Abstract

加砂水刀 預混合加砂水刀 磨漿 硬脆材料 硬脆薄板 晶圓 Abrasive Water Jets Abrasive Suspensio Jets Slurry Brittle Material Thin Brittle Plate Silicon
The current study analyzes the properties of glass and silicon kerf under Abrasive Suspension Jet (ASJ) cutting. The system consists of a high-pressure cylinder and piston. The highly pressurized water from the pump pushes the isolator downward while the premixed slurry is pumped through the orifice. The system is operated under 105 MPa with a 0.1-mm diameter orifice. The relations between the abrasive volume concentration, pressure, traverse speed, abrasive size, the kerf width at upper, bottom and affected zones, kerf ratio, kerf taper, roughness, and the maximum traverse speed were studied. Scanning Electron Microscope (SEM) and optical microscope were used to observe the surface waviness of kerf, plastic flow and trace of abrasives under impact. The experiment results show that the maximum traverse speed occurs at the pressure of 105 MPa, 5% volume concentration, and 1500 mesh SiC abrasive, while the minimum roughness occurs at the pressure of 70 MPa and 2000 mesh SiC abrasive.

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