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Additive manufacturing of lithium aluminosilicate glass-ceramic/metal 3D electronic components via multiple material laser powder bed fusion
期刊文章

Additive manufacturing of lithium aluminosilicate glass-ceramic/metal 3D electronic components via multiple material laser powder bed fusion

Dongxu Cheng, Chao Wei, Yihe Huang, Zhizhou Zhang, Dong Wang, Zekun Liu, Mathew Newman, Tianlei Ma, Yuan-Hui Chueh, Xiaoji Zhang, …
Additive Manufacturing, 卷.49, 102481
01/2022

摘要

Additive manufacturing Capacitor Circuit Glass-ceramic High temperature Laser powder bed fusion Multiple material Temperature sensor Biomedical Engineering Materials Science (all) Engineering (miscellaneous) Industrial and Manufacturing Engineering
Multiple material additive manufacturing technology with the capability to integrate glass-ceramic and metallic materials is essential to the development of high-performance functional components for high temperature applications. Here we show the feasibility and characteristics of additively manufactured glass-ceramic/metal 3D electronic components via single-process multiple material laser powder bed fusion (MMLPBF). Copper (II) oxide (CuO) powder is mixed with α-spodumene (lithium aluminosilicate, Li 2 O·Al 2 O 3 ·4SiO 2 ) glass-ceramic powder to improve the laser absorbance, reduce the melting point of glass-ceramic to match that of copper and to improve bonding between copper and the glass-ceramic. Up to 92% relative density of the glass-ceramic is realized. The monoclinic crystal α-spodumene has been transformed to tetragonal crystal β-spodumene after laser melting. Sodium chloride (NaCl) and graphite mixed powder is printed as the substrate for the glass-ceramic component for its rapid removal. Embedded conductive copper wires and plates as the main conductive structures are successfully built within the glass-ceramic from powder feedstocks. The electrical resistivity of the printed copper structures is examined. An embedded multiple layer electric circuit, a capacitor and a temperature sensor are successfully printed and tested.

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