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Granger causality analysis using error correction model for root cause diagnosis in non-stationary industrial processes
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Granger causality analysis using error correction model for root cause diagnosis in non-stationary industrial processes

Rui Chen, Jia-Lin Kang, Jian-Guo Wang, Yuan Yao, Li-Lan LiuZhong-Tao Xie
Journal of the Taiwan Institute of Chemical Engineers, 卷.175, 106288
10/2025

摘要

Cointegration analysis Error correction models Granger causality Non-stationary processes Root cause diagnosis
•Error correction models are involved in GC tests to handle nonstationarity.•The proposed method was applied to root cause diagnosis in industrial processes.•The feasibility was tested through both simulations and a real industrial case. Non-stationary characteristics commonly arise in multivariate time series after faults occur. However, existing Granger-based root cause diagnosis (RCD) methods struggle to address the challenges posed by such characteristics. To overcome this limitation, a novel Granger causality-based method integrating an error correction model derived from cointegration analysis has been developed. The approach begins with Johansen cointegration analysis on the non-stationary multivariate time series to verify whether there is a cointegration relationship among them. To avoid spurious regression, each variable in the full and reduced Granger models is differenced according to its integration order. Because differencing can obscure long-run relationships, we recapture them with cointegration analysis and add an error-correction term that measures departures from equilibrium in the previous period. We then test the resulting prediction residuals for Granger causality significance, yielding a reliable causal diagram of the fault propagation. The proposed method’s effectiveness is demonstrated through a numerical simulation, the benchmark Tennessee Eastman process, and a real-world case involving a coal conveyor motor fault. These examples illustrate its robustness and applicability in diagnosing faults in complex industrial processes. [Display omitted]

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