Abstract
This paper describes the microstructure evolution of hydrogenated silicon films containing various amounts of hydrogen. Microcrystalline silicon films were produced when the hydrogen content of the films was adjusted by using the diluted hydrogen and hydrogen atom treatment methods. Polycrystalline silicon films having grain sizes in the micrometre range were deposited at low temperatures (250°C) by electron cyclotron resonance chemical vapour deposition with the hydrogen dilution method. The microcrystalline and polycrystalline films were characterized by NMR, FTIR, Raman, X-ray and optical spectroscopy and electrical measurements. The results suggest the possibility of even larger grain silicon films suitable for high-performance solar cells which avoid the fundamental difficulties of amorphous Si:H solar cells.