摘要
A novel design of an unfinned thermosyphon HPHX having a continuous closed tube loop which requires only a single charge is proposed for industrial waste heat recovery. The HPHX consists of 9×17 straight copper tubes in a staggered arrangement connected by 144 U bends. Without fins, not only are the pressure drops of the cooling air flow limited, but the cost, weight and maintenance effort can be greatly reduced. The thermal performance of this novel thermosyphon HPHX was tested with water at a filling ratio of 40%. The evaporator section is immersed in hot silicone oil, while the condenser section is cooled by air flow. The heat transfer rate (Q) reaches 6.65 kW at a heating pool temperature of 150 ◦ C and a cooling air flow rate (F) of 1600 CMH, when the HPHX attains maximum effective thermal conductivity of 12,798 W/m-K. An ε-NTU theoretical model for single-tube thermosyphons was formulated with the boiling and film condensation modelled by empirical correlations. This model predicts the total resistance R tot of the HPHX, which decreases with Q and F, with a total error of less than ±10%.